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Polaris Ranger RZR 800 Exhaust

Polaris Ranger RZR
Stock Polaris RZR 800 Exhaust

Intake, exhaust and jetting are very typical bolt-on type improvements that have been made to ATVs and motorcycles for years. Since the Polaris Ranger RZR has an ATV engine, it is not surprising that most of the same aftermarket exhaust manufacturers now have offerings for it. The RZR has different power/torque needs and also has a bit more space to work with so some companies have some unique solutions.

The difference with the Polaris Ranger RZR is EFI. An EFI system will require a fuel injection adjustment module instead of jetting.  Some manufacturers will offer their own in addition to working with EFI module companies like Dynojet.

The biggest problem with changing out your OEM exhaust is to combine strong performance while minimizing noise output. On USFS land and in the state of California, off-road vehicles are required to operate at 96db or less when tested with SAE J 1287 standards. Other states like Oregon (at the Oregon Dunes) have a 93db level. Noise regulation and enforcement is becoming a popular issue among non-riding residents, state forest personnel and legislatures looking to constrict the rapidly swelling ATV industry. Do your part to help keep off-road areas open by selecting an exhaust that meets or exceeds sound level requirements.

Many exhaust manufacturers are focusing resources on producing quiet exhaust products because they know their survival depends on quiet technologies that will increase the ever-sought-after horsepower.  But many aftermarket exhausts are very loud. Do your homework and ask questions before buying.

Polaris RZR Exhaust   Polaris RZR Exhaust
Since the engine sits sideways, the exhaust exits right near the passenger fender.  Not the greatest location. Aftermarket exhaust manufacturers will have to make a similar bend, so don't expect this to be fixed with a new pipe.


California Sound Testing for ATVs, Motorcycles & UTVs
Ask the manufacturer before you buy - "Is your exhaust quiet enough to be legal at 96db or less?"

Polaris Ranger RZR Exhaust Buyer's Guide:

  • Alba Action Sports

    Model:
    Claimed db level:
    Claimed HP Gain:
    Exhaust Type: Slip-on
    Retail:

  • Big Gun Exhaust Systems

Model: EVO Sport Utility
Claimed db level: 94db - 96db with Big Gun Quiet Core
Claimed HP Gain: 4 HP
Exhaust Type: Slip-on + mid pipe
Fuel Injection: Big Gun module
Retail: $469.95

Built and designed for Sport Utility. Comes standard with USFS approved screen type spark arrestor, Big Gun Quiet Core meets 94db and below state park requirements.

A tunable EFI mapping module is also available that retails for $291.95 and the part # is 40-R54F.

Polaris Ranger RZR Exhaust - Big Gun EVO Sport Utility   Polaris Ranger RZR Exhaust - Big Gun EVO Sport Utility   Polaris Ranger RZR Exhaust - Big Gun EVO Sport Utility   Polaris Ranger RZR Exhaust - Big Gun EVO Sport Utility   Polaris Ranger RZR Exhaust - Big Gun EVO Sport Utility

  • Bikeman Performance

Model:
Claimed db level:
Claimed HP Gain:
Exhaust Type:
Fuel Injection:
Retail:

  • DMC

Model: DMC Polaris RZR 800 Twin
Claimed db level: 96db
Claimed HP Gain: 17.8%
Exhaust Type: Dual
Retail: $884.95

DMC Polaris RZR 800 Twin Exhaust

  • DragonFire Racing

Model: DFR RZR Full Exhaust
Claimed HP Gain: 5 HP
Exhaust Type: Full
Fuel Injection: 3G Fuel Controller
Retail: $715

DragonFire Racing - Polaris RZR Exhaust   DragonFire Racing - Polaris RZR Exhaust

  • FMF Racing

Model: PowerLine
Claimed db level: 
Claimed HP Gain:
Exhaust Type: Single, Slip-on
Retail:

Polaris RZR Slip on Exhaust from FMF

  • Gibson Performance

Model:
Claimed db level: 
Claimed HP Gain: +5HP
Exhaust Type: Single
Retail:

Polaris RZR Full Exhaust - Gibson Performance  Polaris RZR Full Exhaust - Gibson Performance  Gibson Performance Exhaust for Polaris RZR

Gibson Performance Exhaust for Polaris RZR  Gibson Performance - Polaris RZR Exhaust

  • HMF

Model:
Claimed db level: 96~98 with quiet core
Claimed HP Gain:
Exhaust Type:  Dual/Full Pipe
Retail: $749.95

Includes U.S. Forestry approved spark arrestor and quiet core.

Polaris RZR Exhaust - HMF Dual Pipe

  • Hot Seat Performance

Model:
Claimed db level:
Claimed HP Gain:
Exhaust Type:  Single/Slip on
Retail: $265

  • Looney Tuned Exhaust (LTE)

Model: Dana Creech Racing Dual/Full Exhaust
Claimed db level:
Claimed HP Gain: 6hp
Exhaust Type:  Dual/Full Pipe
Retail: $879 for factory finish

Includes U.S. Forestry approved spark arrestor and quiet core.

Polaris RZR Dual Exhaust - Looney Tuned Exhaust

  • MonsterQuads.com / MonsterPipe.info

Model: MonsterPipe RZR Dual
Claimed db level: 99db w/o Quiet core
Claimed HP Gain:
Exhaust Type:  Dual Pipe/Full
Retail:

Includes Removable spark arrestor, Quiet core and heat shield.

Works with Dynojet PowerCommander III or MonsterPipe MonsterBox fuel controller.

MonsterPipe - Polaris RZR Dual Pipe  MonsterPipe - Polaris RZR Dual Pipe  MonsterPipe - Polaris RZR Dual Pipes  MonsterPipe - Polaris RZR Dual Header Exhaust

MonsterPipe - Polaris RZR Dual Exhaust  MonsterPipe - Polaris RZR Dual Exhaust  Polaris RZR Pipe  Polaris RZR Adjustable Exhaust Tip

Polaris RZR on the dyno with dual MonsterPipes  Polaris RZR dyno sheet

  • Muzzys

Model: Stainless Steel Dual
Claimed db level:
Claimed HP Gain: +15% power increase.
Exhaust Type:  Dual Pipe - 2 into 1 into 2
Retail: 799.95

Website: www.muzzys.com

Muzzys Polaris RZR Dual Exhaust  Muzzys Polaris RZR Dual Exhaust  Muzzys Polaris RZR Dual Exhaust

  • Polaris

Model: Performance header from Pure Polaris

RZR Performance Header

  • Ron Wood

Model: High Performance Race Exhaust
Claimed db level:
Claimed HP Gain:
Exhaust Type: Single/Full
Retail:

Ron Wood - Polaris RZR Exhaust

  • SuperTrapp

Model:
Claimed db level:
Claimed HP Gain:
Exhaust Type:
Retail:

SuperTrapp Slip-on Exhaust for the Polaris RZR

  • Trinity Racing

Model:
Claimed db level:
Claimed HP Gain:
Exhaust Type:  Single
Retail:

Trinity Racing - Polaris RZR Exhaust  Trinity Racing - Polaris RZR Exhaust  Trinity Racing - Polaris RZR Exhaust

  • Two Brothers

Model: 2008 Polaris Ranger RZR800 M-7 V.A.L.E. Stainless Steel Slip-On Exhaust System
Exhaust Type: Slip-on
Retail: $399.98

Two Brothers - Polaris RZR Exhaust

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