Polaris RZR Buildup Project

Current Project Status

Ultimate RZR Buildup Project

This Polaris RZR is part of several Product Reviews and has appeared in several Side x Side Action Magazine articles.

Polaris RZR Products Buyer's Guides:

Safety:

One of first steps is to address a few safety concerns with a stock RZR. This will include seats & harnesses, roll cage and either doors (partial or whole) . We will also need some mirrors so we can see what is behind us in the dunes. HID lights so we can see at night.

Products we used:

Seats - Premier Racing Products

Harnesses/Restraints - Hart's Rhino Motorsports

Rear View Mirror - Machine Trix Unlimited

Side View Mirrors - Machine Trix Unlimited

Roll Cage - Hot Ride

HID/LED Lights - Baja Designs

Fuse/Relay Block - Autotrend

Bumper - Lonestar Racing

Fire Extinguisher Mount - Motorsports²

Long Travel Kit, Wheels & Tires and Other Suspension Items:

Second project will be a long travel kit (shocks, a-arms, etc.), wheels and tires. Addressing the suspension will not only make the RZR more fun to drive and more capable, but will also make it more safe by increasing track width, wheelbase and wheel travel.

Long Travel Product Review - Side x Side Action Magazine - March 2008

Products we used:

Long Travel Kit - Fireball Racing

Shocks/Springs - Bilstein/Eibach

Axles - Fireball Racing

Tie Rods - Fireball Racing

Rear Frame Gusset - ATR

Chassis Legs - ATR

Billet Hubs - Fireball Racing

Sand Dune: Wheels & Tires - Fullerton Sand Sports

Desert: Wheels & Tires - OMF Performance

Performance:

Performance will be next up. There are several bolt-on type improvements to be made - Exhaust, Intake, Fuel Controller will be Stage One.

Stage One - Performance Products we used:

Air Filter & Intake Kit - Unique Metal Products (UMP)

Exhaust - Muzzys

Fuel Management System - Dynojet

Air Box Cover - EHS Racing

Communication and Navigation:

Since we will be doing long desert rides in large groups, we will need communication equipment and GPS so we can stay on our route and communicate with other vehicles in our group.

Products we used:

Two seat mobile radio & intercom - Rugged Race Products

Accessories:

Products we used:

Plastic - Fullbore Innovations

Gas pedal with spring - Lonestar Racing

Brake pedal - Lonestar Racing

Skid Plates - Holz Racing Products

Lock & ride ice chest mount - Lonestar Racing

Lock & ride fuel can mount - Polaris Industries

Chassis Bones - ATR

Engine Mounts - Holz Racing Products