The slider part of the pedal assembly is made from a two
component polyurethane. It's physical properties include high shore
"D" hardness, high abrasion resistance and high heat resistance. The
aluminum substrate is chemically treated prior to the molding process to create
a bond between the aluminum and the polyurethane. Once molded the aluminum
and polyurethane act as one to create a highly durable assembly.
The assembly also comes with all stainless
mounting hardware and hinge.
1. Disconnect stock gas pedal return spring.
2. Remove throttle cable from bulkhead.
3. Mark line 1/2" down from top of stock gas pedal.
4. Where hinge lays, grind down raised area on floor board so
hinge lays flush.
5. Lay new pedal over stock gas pedal so that it is centered and
the top of the new pedal rests 1/2" from the top of the stock pedal.
6. With hinge flat on the floor, mark location of hinge.
7. Remove hinge from pedal
8. Place hinge over pre-marked hinge location and mark hole
locations
9. Inside hole (closest to tunnel) - drill 5/32" and
clearance slightly. Install #10 sheet metal screw.
10. Outside hole - drill 7/32" hole through floor
pan. Install 10-32 machine screw, washer and nut.
11. Reinstall new pedal on hinge and tighten.
12. Reinstall stock throttle cable.
13. Reinstall stock gas pedal return spring.
14. Check pedal assembly for proper fit and function prior to
operating vehicle.
15. Periodically check all mounting hardware.
16. Periodically check throttle cable for proper adjustment to
make sure you are getting full throttle when pedal is to the floor. This
adjustment has nothing to do with the new pedal, but even a stock Rhino will
need to be checked and adjusted.
