Yamaha Rhino
Long Travel Kits

Rhino with Mason Motorsports long travel arms, Elka Elite shocks and Gorilla
Axles
Yamaha Rhino's come stock with fully independent
four-wheel suspension: Double-wishbones front and rear deliver 7.3 inches
of wheel travel and 12.1 inches of ground clearance. Stock Rhino's have a 75"
wheelbase, and are 54.5" wide. Decent for easy trail
rides, but with stock-width a-arms, it feels like
it could tip on side hills, or run out of suspension going through the
whoops, jumping or hitting a witches eye. So if you are serious about taking
your Rhino for hard dune rides, either invest in some aftermarket suspension, or
know the vehicle's limits.
Although long travel kits are far from cheap, they are the best
way to improve your Rhino's suspension. Approaching the goal of long
travel in steps can result in more expense because stock length shocks will not
work (the only exception to this is Lonestar Racing MTS mid-travel kit). It is a hard pill to swallow, but if you want to get to long travel,
you will save money in the long run by waiting until you can buy a full long
travel kit.
If a long travel kit is just out of reach, but you still want to
increase your track width for more stability in the dunes, you can try offset
wheels and/or wheel spacers.
Most of the long travel kits increase wheel
travel, front and rear track width and stretch the wheelbase. Long travel kits are now available from
several manufacturers.

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What is included in a Rhino Long Travel Kit?
Before you go running off to buy one of these long travel kits,
it is best to understand what is included so that you can make side by side
comparisons.
A-Arms - A few different types of a-arms are out
there. Most are made from chromoly tubing, others are boxed, and a few are
made from billet aluminum or mild steel. Each material type has pros and cons.
Ask questions about why a particular material and arm design was chosen.
Some kits come powder coated in a standard color.
Others come unfinished or offer custom colors.
A-Arm Hardware - Inner and outer a-arm hardware is
typically replaced. The majority of long travel kits come with new bushings (Delron,
Daystar, etc.) on the inner side of the a-arm, but some come with heims.
On the outer or spindle side, some kits use heims, others use uni-balls, and a
few reuse the OEM ball joint. There are pluses and minuses to each type of setup
and quality can vary from heim to heim and bushing to bushing, so ask questions.
Axles - When you extend the wheels out, you are going to
need new axles. There are two approaches to this. The cheaper route
is to reuse the stock CVs and just replace the axles (for example - Gear One
makes a 300m axle for Rhinos). The more expensive route
is new axles and CVs. Many builders use Gorilla Axles & CVs. Stepping
up to Gorilla Axles & CVs will increase strength and is much easier to
install. The cost to step up to Gorilla Axles and CVs varies, but expect to pay
up to $1,500 more.
Tie Rods - Some kits come with tie rod extenders. A
few come with new tie rods.
Shocks - All of the kits include new coilover shocks.
Several shock manufacturers have developed Rhino specific shocks, so there are
many options and prices out there. Long travel kit manufacturers will tend to
have a favorite. If you don't want to mess around with shock valving, stick with
what the manufacturer recommends. Shock selection can greatly affect not only
the cost, but also the performance of the kit.
Front Shock Tower - A few of the kits have optional front
shock towers that raises the upper shock mount location and allows for a longer
shock and more
wheel travel. Some welding may be necessary.
Spindles - Stock spindles aren't typically replaced, but
a few manufacturers are now offering new spindles as an option. If you race or
like to jump, you should look into new spindles.
Frame Gussets - Long travel kits put more stress on the
factory mounting locations. Several manufacturers are now offering bolt-on or
weld-on gussets to help beef up the stock frame in critical areas.
Other things to ask:
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Does the kit affect ride height? This not only affects how
the Rhino will handle, but also if it will make it inside your toy hauler.
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Make sure your kit is "bolt-on" with no welding
required.
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Will my OEM wheels will fit?
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Will the OEM rear sway bar work?
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Does the kit put extra stress on OEM parts that do not get
replaced?
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Spotlight on Rhino Products
Here are the products that we have chosen to use on the
DuneGuide.com
Project
Rhino:
Please Note: All photos Copyright © 2004-2007 Crowley
Offroad LLC or used with permission of the manufacturer. No images or content
represented on this web site may be copied, stored, manipulated, published, sold
or reproduced in whole or in part without express written permission.
Yamaha Rhino Long Travel Kits
Billet aluminum arms
A-Arm width:
Wheelbase:
Wheel travel: 13"
Shocks: King
Website:
www.adubmotorsports.com
Location: Glendale, AZ
Phone: (623) 680-7704
Email:
adub@adubmotorsports.com
A-Arm width: +6" per side
Wheelbase:
Wheel travel:
Shocks:
Website:
www.badassgolfcarts.com
Location: Las Vegas, NV
Phone: (702) 953-0656
Email:
sales@badassgolfcarts.com

A-Arm width: +6" per side Wheelbase: Wheel travel: 14" Shocks: Fox
Website:
www.bulletproofsuspension.net
Location: Mentone, CA
Phone: (909) 389-0444
Email:
A-Arm width: +6 inches per side
Wheelbase: +0" front and +2" rear
Wheel travel: 15"
Shocks:
Website:
www.grippinbillet.com
Location: Fresno, CA
Phone: (714) 375-4200
Email:

A-Arm width: +6 inches per side Wheelbase: Wheel
travel: Shocks: Fox Air Shox
Website:
www.customcreationsatv.com
Location: Phone: Email:

A-Arm width:
Wheelbase:
Wheel travel:
Shocks:
Website:
www.desertworksfabrication.com
Location:
Phone: (951) 233-3073
Email:
desertworksfabrication@yahoo.com
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Direct Concept Engineering
A-Arm width: +6" per side
Wheelbase:
Wheel travel: 14"
Shocks: Radflo

A-Arm width: Wheelbase: Wheel travel: Shocks:
Website:
www.dirt-tech.com
Location: Escondido, CA Phone: (760) 480-2642
A-Arm width: +3.5" wider per side
Wheelbase: 1" forward and 1" back
Wheel travel: 13"
Shocks: Fox
A-Arm width: +6" wider per side
Wheelbase: 1" forward and 1.5" back
Wheel travel: 14"
Shocks: Fox
Website:
www.dragonfireracing.com
Location: Mesa, AZ
Phone: (800) 708-9803
Email:
admin@dragonfireracing.com


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Excessive Suspension Engineering - ESE
A-Arm width: +6 inches per side Wheelbase: 2"
forward and 2" back Wheel travel: 15"
Shocks: Radflo
Website:
www.eselongtravel.com Location: Phoenix, AZ Phone: (623) 580-0089 Email:
info@eselongtravel.com


A-Arm width: +6" wider per side
Wheelbase: +2" front, +2" rear
Wheel travel: 13"
Shocks: Fabtech Dirtlogic
Also manufacture Control Arm Frame Gussets and Rear
Differential Support Kits.
Website:
www.fabtechmotorsports.com
Location: Chino, CA
Phone: 877-432-2832
Email:
info@fabtechmotorsports.com

A-Arm width: +6" wider per side
Wheelbase:
Wheel travel: 16"
Shocks: Bilstein by MicroTouch
A-Arm width: +4" wider per side
Wheelbase:
Wheel travel:
Shocks: Bilstein by MicroTouch
Website:
www.fireball-racing.com
Location: Prather, CA
Phone: (559) 324-9533
Email:

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FrantzCo - Side-x-Side.com
A-Arm width: +6” wider per side. Wheelbase: 2"
forward, 2" rear Wheel Travel: 14" Shocks:
A-Arm width: +3.5" wider per side. Wheelbase:
Wheel Travel: Shocks:
Website:
www.side-x-side.com
Location: Yuma, AZ
Phone: 928-344-8876
Email:
A-Arm width: +6.5” wider per side. Wheelbase: 2"
forward, 2" rear Wheel Travel: Shocks: Dual rate King
Shock relocation brackets
Website:
www.fstmotorsports.com
Location: Phoenix, AZ
Phone: 602-484-7127
Email:
tporterfst@yahoo.com


Billet aluminum long travel kit.
A-Arm width: +6" wider per side.
Wheelbase: +2" wheelbase (rear only)
Wheel travel: 13" wheel travel
Shocks:
Website:
www.fulcrumfabrication.com
Location: Agua Dulce, CA
Phone: (805) 444 3478
Email:
info@fulcrumfabrication.com

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Hardcore Racing Components
A-Arm width: +6" wider per side. Wheelbase:
+2" - 1" forward and 1" read Wheel travel: 13" Shocks:
Website:
www.hcrracing.com
Location: Valencia , CA Phone:
(888) 928-RACE Email:
sales@hcrracing.com
A-Arm width: +6" wider per side.
Wheelbase: +2" wheelbase.
Wheel Travel: 13"
Shocks: Fox
Website:
www.herrmannracing.com
Location: Pennsburg, PA
Phone: 215-679-2410
Email:
info@herrmannracing.com

A-Arm width: +6" wider per side.
Wheelbase: +2" wheelbase.
Wheel Travel: 14"
Shocks: Fox
Website:
www.hrtmotorsports.net
Location: Ramona, CA
Phone: (760) 788-0019
Email:
hrtmotorsport@yahoo.com


+6 i2500LT: A-Arm width: +6” wider per side.
Wheelbase: 2" forward, 2" rear Wheel Travel: 14" Shocks: iShock
+3.5 i2500LT: A-Arm width: +3.5" wider per side.
Wheelbase: +1" rear Wheel Travel: 12" Shocks: iShock
Website:
www.hydrodynamicsusa.com
Location: El Cajon, CA
Phone: 619-390-2430
Email:
Sales@HydroDynamicsUSA.com

A-Arm width: +6" wider per side.
Wheelbase: Wheel Travel: Shocks: Elka
Website:
www.laegerracing.com
Location: Murrieta, CA Phone: 951-698-4177
XTR Long travel:
A-Arm width: +6.5” wider per side.
Wheelbase: 2” forward, and 2” rear.
Wheel Travel: 15.5” of rear, 14.25” front.
Shocks: Your choice
MTS Mid travel:
A-Arm width: +3" wider per side.
Wheelbase: 1" forward and 1" backward.
Wheel Travel: 10"
Shocks: Stock length will work
Video:
Rhino
with LSR MTS kit hitting the whoops
Website:
www.lsracing.com
Location: Phoenix, AZ
Phone: (800) 457-7223
Email:
contact@lsracing.com



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Long Travel Rhino (aka Long Travel Industries)
A-Arm width: + 5” wider per side.
Wheelbase: Forward 2” and back 2”.
Wheel travel: 14”
Shocks: King
Website:
www.longtravelrhino.com
Location: Anaheim, CA
Phone: (714) 783-7491
Email: tech@longtravelrhino.com


A-Arm width: +6" wider per side
Wheelbase: Forward 2” and back 2”.
Wheel travel: 14"
Shocks: Fox
Website:
www.magnumoffroad.com
Location: Vista, CA
Phone: 760-599-4156

Fully boxed A-arms made of 4130 chromoly.
A-Arm width: + 6"wider per side.
Wheelbase: 4" longer
Wheel travel: 14 1/2"
Shocks: Fox
Videos
- Mason Motorsports Rhino's in action.
Mason Motorsports Long
Travel Kit - Video
Website:
www.masonmotorsports.com
Location: Escondido, CA
Phone: (760) 746-9800
Email:
masonmotorsports@gmail.com



Made from billet aluminum.
A-Arm width: +4" wider per side.
Wheelbase: Forward 2” and back 2”.
Wheel travel: 11.5
Shocks: Walker Evan's Racing
Website:
www.pemproducts.com
Location: Rancho Cucamonga, CA
Phone: (909) 944-7762
Email:
pem@keyway.net
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RhinoCraft / ProCraft (new name)
Fully boxed A-arms made of 4130 chromoly.
A-Arm width: +6" wider per side
Wheelbase: Forward 2” and back 2”.
Wheel travel: 13" - 15” (depending on shocks)
Shocks: Fox, King
Website:
www.procraftind.com or
www.rhinocraft.com
Location: Lake Elsinore, CA
Phone: (800) 717-7005
Email:
info@procraftind.com or
info@rhinocraft.com



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Mafia Industries - Rhino Mafia (Sinister)
A-Arm width: +6" wider per side.
Wheelbase: +2"
Wheel travel: 14" in front (with upper mount relocate kit), 16"
rear.
Shocks: Fox
Front shock tower mount available.
Website:
www.demonfabrication.com
Location: San Marcos, CA
Phone: (760) 510-2700
Email:
jeff@demonfabrication.com

A-Arm width: +4" Wheelbase:
Wheel travel: Shocks:
Rancho Suspension
Website:
www.gorancho.com
Location: Long Beach, CA Phone: Email:

A-Arm width: Wheelbase: Wheel travel: Shocks:
Website:
www.RhinoSandSports.com
Location: Phone: Email:
A-Arm width: +4" wider per side.
Wheelbase: +1"
Wheel travel: 12"
Shocks: King
Front shock tower mount.
Website:
www.rhinotechinc.net
Location: San Jacinto, CA
Phone: (951) 654-6389
Email:
info@rhinotechinc.net

A-Arm width: +6.5"
Wheelbase: +2" forward and +2" rear
Wheel travel: 14"
Shocks: King (with dual rate springs)
Website:
www.rigidindustries.com
Location: Mesa, AZ
Phone: 480-655-0100
Email:

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Shaw'z Metal Fabrications
A-Arm width: +6" wider per side
Wheelbase: +4"
Wheel travel: 14"
Shocks: Fox
Website:
www.shawzmetalfab.com
Location: Santee, CA
Phone: (619) 449-4545
Email:
shawzmetalfab@sbcglobal.net


Single Shock and Dual Shock w/ Bypass kits available
A-Arm width:
+6" wider per side.
Wheelbase: 2" forward and 2" backward
Wheel travel: 14.5"
Shocks: Elka, King, Walker Evans, Fox
A-Arm width: +4" wider per side. (Coming soon)
Wheelbase:
Wheel travel:
Shocks:
Also manufacture Rhino spindles.
Website:
www.socalfab.com
Location: Valencia, CA
Phone: (661) 295-9955
Email:
socalfab@yahoo.com

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So-Cal Offroad and Custom
A-Arm width: +6.5" wider per side.
Wheelbase:
Wheel travel:
Shocks:
Website: eBay
Phone: (661) 948-8037
A-Arm width: +6" wider per side.
Wheelbase:
Wheel travel: 13"
Shocks:
Website:
www.socalutv.com
Location: San Bernardino, CA
Phone: (877) 613-2228

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Spectrum Sand Sports /
LTRhino.com
A-Arm width: +6" wider per side.
Wheelbase: 2" forward and 2" backward
Wheel travel: 12"
Shocks:
Website:
www.spectrumsandsports.com
or www.ltrhino.com
Location: Holland, MI
Phone: 616-928-0616
Email:
sales@spectrumsandsports.com

A-Arm width: +4" wider per side.
Wheelbase: +1" wheelbase.
Wheel Travel: 13"
Shocks: Fox
Website: www.ssrindustries.com
Location: Rancho Cucamonga, CA
Phone: (909) 553-7364
Email:
ssrindustries@gmail.com

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Speed Unlimited Motorsports
A-Arm width:
Wheelbase:
Wheel travel:
Shocks:
Website:
Location: Paramount, CA
Phone: (562) 529-7900
Email:

A-Arm width: Wheelbase: Wheel travel: Shocks:
Website:
www.techoneconcepts.com
Location: San Jacinto, CA Phone: 951-445-3696 Email:
A-Arm width:
Wheelbase:
Wheel travel: 14.5"
Shocks:
Website:
www.teezey.com
Location: Redlands, CA
Phone: 909-798-1207
Email: tjzupan@yahoo.com

Billet aluminum 6061 control arms
A-Arm width: +6.25" wider per side
Wheelbase: +1" forward and 2" back
ward
Wheel travel: 13 1/2"
Shocks: King
Website:
www.toddscustombillet.com
Location: Gilbert, AZ
Phone: (480) 634-2368
Email:
info@toddscustombillet.com

A-Arm width: +6" wider per side
Wheelbase: +2" forward and 2" back
ward
Wheel travel: 16"
Shocks: King, Fox
Website:
www.toxicrhinos.com
Location: Murrieta, CA
Phone: (951) 677-9300
Email:
toxicrhinos@yahoo.com

A-Arm width: +6" wider per side
Wheelbase: +2" forward and 2" back
ward
Wheel travel:
Shocks: Elka, King, Fox
Website:
Triple X Rhinos
Location:
Phone: (951) 696-2200
Email:


A-Arm width:
Wheelbase:
Wheel travel:
Shocks: King, Walker Evans Racing
Website:
www.twistedlaboratories.com
Location: Anaheim, CA
Phone: 714-701-8443
Email:

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Xtreme Machine & Fabrication
A-Arm width: +6"
Wheelbase: +2" back
Wheel travel: 13 3/4"
Shocks: WER
Website:
www.xtrememf.com
Location: Phoenix, AZ
Phone: 623-465-9689
Email:


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If you manufacture long travel suspension kits, axles or shocks for Yamaha
Rhino's, and are not on this list, please
send
us an email with your company details.
A link back to
www.UTVGuide.net
is always appreciated.
Rhino Shocks
Rhino Long Travel Axles
Rhino Spindles
Rhino Frame Gusset Kits & Support Brackets

Front and Rear Frame and Differential Gussets from
Lonestar Racing

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Rhino Tie Rods

Tie Rod Ends from
Lonestar Racing
Rhino Steering Rack
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